Mechanical Engineer, Sr.

The Judge Group

The Judge Group

Location

Pottstown, PA, 19464

Job Type

Full Time

Date Posted

23 April 2026

Our client is currently seeking a Mechanical Engineer, Sr.

Position Responsibilities

  • Leads or support the thermal, structural, dynamic, and fluid flow analysis efforts for electronics equipment
  • Leads the testing and data collection in the laboratory and the field
  • Models the mechanical devices and selects the proper material
  • Performs stress and fatigue analysis; Performs thermal analysis and selects bonding material
  • Develops mechanical drawings and specifies the dimensional tolerances
  • Develops assembly instructions and test procedures
  • Develops test plans and test procedures to verify designs
  • Works on complex issues where analysis of situations or data requires an in-depth knowledge of variable factors
  • Executes team assignments effectively following the given schedule, milestone, and available resources. May coordinate activities of other personnel (Team Lead).
  • Other duties as assigned
Basic Qualifications (Required Skills & Experience)
  • Minimum 8 - 12 years of relevant technical experience in Mechanical Engineering, of which a minimum of 5 years in developing for production rotating electrical machines, electronics equipment packaging solution, and/or mechanical devices solutions for industrial and aerospace applications
  • Experienced in developing requirements specification for mechanical subsystems and according to MIL-STD 961D standard or equivalent
  • Has sufficient proficiency with the following CAD /CAE tools to perform one's position responsibilities:
  • SolidWorks for mechanical modeling.
  • ANSYS for structural and fatigue analysis
  • ANSYS Icepack for thermal analysis.
  • Extensive experience with Solid Works and designing electrical rotating machines for high-performance applications
  • Extensive experience with thermal management tradeoffs and solutions and materials properties
  • Experienced with bonding techniques for extreme environmental conditions using different adhesives
  • Experienced with manufacturing methodologies of electrical machines
  • Experienced with creating and maintaining product document tree
  • Experienced with creating and maintaining products bill of materials (BOM)
  • Experienced with test and measurement techniques, such as torque transducer calibration and instrumentation
Other Qualifications & Desired Competencies
  • MS degree in Mechanical Engineering is preferred
  • Recognition by a reputable international engineering society such as ASME at the senior membership level or higher is desired
  • Demonstrates familiarity with MIL-STD-810 or DO-160
  • Demonstrates familiarity with MIL-STD 961D standards (or equivalent) for developing subsystem technical specifications
  • Demonstrates full understanding & knowledge of engineering principles in the technical discipline and successfully works independently
  • Effectively articulates concepts and ideas to both technical and non-technical staff
  • Able to excel in a fast-paced, deadline-driven environment, where small teams share a broad variety of duties
  • Displays strong initiative and drive to accomplish goals and meet company objectives
  • Takes ownership and responsibility for current and past work products
  • Is committed to learning from mistakes and driven to improve and enhance performance of oneself, others, and the company
  • Has effective problem-solving, analytical, interpersonal and communication skills (Verbal and written)
  • Focuses on teamwork, collaboration and puts the success of the team above one's own interests.

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